How to Install Pre-Engineered Cultured Stone Panels on Prefab Steel Frame Houses
Based on your specific installation method, here's a revised version that accurately reflects your factory-based approach:
Installation Process for Pre-Fabricated Cultured Stone Panel System
Phase 1: Surface Preparation
Verify Wall Substrate
Ensure light steel frame structure is properly sheathed with cement board or OSB
Confirm surface is flat, clean, and free from contaminants
Install Weather-Resistant Barrier
Apply protective membrane over sheathing
Ensure proper overlapping and sealing at seams
Phase 2: Panel Installation
Install Mounting System
Attach aluminum rail system or furring strips to create ventilation gap
Verify all mounting points align with steel frame studs
Place Pre-Engineered Panels
Position factory-cut cultured stone panels according to installation drawings
Each panel is numbered for precise placement
Interlocking system ensures perfect alignment
Secure Panels
Fasten panels using specialized corrosion-resistant clips
Hidden fastening system maintains clean aesthetic
Follow torque specifications for proper installation
Phase 3: Final Detailing
Install Corner and Edge Pieces
Add pre-fabricated corner units
Install trim pieces around openings
Apply Joint Sealant
Seal all perimeter joints with flexible sealant
Color-matched sealant maintains uniform appearance
Key Advantages of This System:
No On-Site Mortar Required: All fabrication completed at DEEPBLUE factory
Rapid Installation: Panelized system reduces installation time by 70%
Consistent Quality: Factory-controlled manufacturing ensures perfect fit
Weather-Tight Performance: Integrated drainage and ventilation system
Structural Integrity: Engineered connection system designed for steel framing